Industrial Automation Discontinued Parts: Expert Recommendations
The Reality of Discontinued Automation Parts
Every year, major automation manufacturers discontinue thousands of products. This creates significant challenges for facilities still running these systems.
Why Discontinuation Happens
- Technology Advancement - Newer, better products replace old ones
- Component Obsolescence - Key components no longer available
- Market Demand - Low demand leads to discontinuation
- Cost Efficiency - Manufacturers consolidate product lines
Expert Recommendations
1. Proactive Planning
Don't wait for failure
- Audit your automation inventory regularly
- Identify critical spare parts
- Stock critical components before discontinuation
2. Build Supplier Relationships
Work with specialists
- Find suppliers who specialize in discontinued parts
- Establish long-term partnerships
- Negotiate priority access to inventory
3. Consider Modernization
Sometimes replacement is better
- New systems offer better performance
- Energy efficiency improvements
- Remote monitoring capabilities
Most Commonly Discontinued Items
Based on our 10+ years of experience:
| Category | Top Discontinued Items |
|---|---|
| PLCs | S7-200, S7-300, CompactLogix |
| VFDs | ACS800, ACS550, MM440 |
| HMIs | Older PanelView, Proface GP |
| Motors | Legacy servo motors |
| I/O | Legacy discrete modules |
Key Statistics
- 78% of facilities experience discontinued part issues
- Average downtime without proper planning: 3-4 weeks
- Cost of emergency procurement: 2-3x normal price
- With proper planning: <48 hours recovery
Our Recommendations
For Facility Managers
- Create a discontinued parts inventory list
- Establish relationships with multiple suppliers
- Consider preventive replacement of at-risk parts
For Maintenance Teams
- Document all automation system configurations
- Keep backup parts for critical systems
- Train on modern replacement platforms
For Procurement
- Monitor manufacturer discontinuation announcements
- Stock up before last-time buys
- Build relationships with specialty distributors
How We Help
With 6,183+ products and 26 brand experts, we provide:
- Rapid identification of discontinued parts
- Multiple sourcing options
- Technical compatibility verification
- Global shipping
Contact Our Experts
- WhatsApp: +86 188 1597 8706
- Email: module@zzsl-dcs-plc.com
Don't be caught without a plan. Contact us today!
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